Apples are grown in Ireland for four main uses: cider, juicing, culinary (cooking apples) and dessert (eating apples). While the cider and juicing markets have relatively low value, eating apples represent a high-value crop.

At around just 3,000t of annual native production, over 90% of our market is met with imports.

The domestic retail market for eating apples is worth €135m, and the potential for import substitution with locally grown apples is significant.

The Irish Farmers Journal visited the newly established Teagasc apple research orchard at its crop research centre in Oak Park, Carlow, late last year. The orchard was planted in April 2023. This new research programme represents a significant milestone in the development of the apple sector in Ireland.

Market opportunity

I met the new Teagasc fruit research officer, Alberto Ramos Luz, and the head of the horticulture department, Dermot Callaghan, when I visited the orchard. They explained that the Irish climate is suitable for growing apples, and there are new varieties and technologies available for evaluation and adoption in an Irish climate.

While a small number of specialised growers in Ireland grow eating apples, there remains a knowledge gap on agronomy and varieties specific to Ireland.

If the sector is to develop, then the right choice of variety, rootstock and training system will be fundamental to achieving high-yield efficiency, high fruit quality, and, consequently, good profitability for existing and new fruit growers.

Therefore, a robust research programme is essential, and it is hoped that this research could be the catalyst for the development of the eating apple sector in Ireland.

The research programme is expected to deliver essential preliminary data for the future recommendation of apple tree genotypes and high-efficiency production models to achieve high yields, quality and reduced labour costs.

Teagasc fruit research officer Alberto Ramos Luz.

The aim of this programme is to increase the native eating market by approximately €30m per annum at the farm gate.

Trellis system

The orchard uses a trellis system; a common technique used in modern high-density, high-yielding orchards. A trellis support system uses rows of posts and wires to support the weight of the trees and fruit.

The one-hectare orchard in Oak Park used 400 concrete posts, each 5m in length, driven 80cm into the ground. Five high-tensile wires are strung around each post, providing support for the growing branches. As the branches develop, they are trained to follow the cables.

There are just a handful of trellis systems in commercial production in Ireland

This system differs significantly from the conventional approach to establishing orchards, which is likely to be what most readers are familiar with.

There are just a handful of trellis systems in commercial production in Ireland.

A 2m gap will be left between the rows of trees to allow for managing the orchard, machinery, and harvesting. This type of system will also allow for robotic harvesting of apples when the technology is commercially viable.

As the branches develop, they are trained to follow the cables.

The one hectare orchard in Oak Park used 400 concrete posts, 5m in length, driven 80cm into the ground.

Alberto explained that they are also trialling a unique V-trellis system, which is said to have the highest yield potential but is not yet being used in Ireland.

Why the trellis system?

High-density orchards using trellises for support are initially more expensive to establish than traditional planting, but are more efficient and profitable over their production life.

A trellis encourages trees to put energy into fruit production instead of producing wood by providing a uniform fixed structure for support which also promotes uniform growth.

Light is crucial for eating apples, as it is necessary for their ripening process. Trellis systems allow for more even ripening of apples and greater light interception.

Eating apples produced by a tree are categorised into different grades. Class one represents the highest quality and may account for 30% to 40% of the total apple yield in a traditional orchard. However, in a trellis system, class one grades can reach as high as 90%: a substantial improvement.

Modern trellis orchards can yield approximately 60t/ha to 70t/ha, making it imperative to maximise the production of class one apples. The system is also useful for reducing labour costs and encouraging more uniform pruning, training, and thinning.

A trellis support system uses posts and wires to support the weight of the trees and fruit.

Varieties

In total, 2,700 trees were planted in the orchard, which includes 48 different varieties.

These trees will grow to around 3m in height. The orchard was planted in a dry field, and irrigation is available if needed.

Ireland has a good growing climate for apples, but due to our high rainfall, problems with scab can occur, which can impact the marketability of the product. They have around 20 varieties planted in the orchard that are scab-resistant, and these will be evaluated for the Irish market.

A trellis encourages trees to put energy into fruit production instead of producing wood.

Opportunity for farmers

The consumer has a positive perception of Irish apples, and there is favourable consumer behaviour towards healthy eating and short supply chains, so the opportunity for import displacement is real.

However, make no mistake, modern orchards are not small add-ons to a farm; they are an entirely separate enterprise in their own right and need to be treated as such.

They will require substantial investment, meticulous care and agronomic expertise.

Keep in mind that you’re producing a high-quality crop for sale at the retail level, and standards are high. Disease control, especially for scab, which is common in Ireland and can mark the skin, is absolutely crucial.

Trellis systems allow for a more even ripening of apples and greater light interception.

Planting and producing the crop is only one part of it. In many cases, the eating apple producers may have to develop their own route to market, which involves grading, processing, storing and packaging the crop, all of which require additional investment, time, and risk. However, grant aid of up to 40% is available to help with these costs, and with such a significant market opportunity on the island, it’s a risk worth considering.

Typically, an orchard has a lifespan of around 15 years, after which it needs replanting.

It usually takes four years from planting before you can expect a commercial crop. It’s likely a minimum viable size of around 20 acres is needed to make the investment viable, but this is situation-specific.

With that said, as a result of the investment in the new research orchard and programme by Oak Park, many risks could be reduced over the coming years.

Furthermore, as more new growers establish their orchards, there is scope for an industry-led producer organisation, similar to those in other horticulture sectors.

The trellis system in Oak Park.